Engine Assembly Complete - PAGE 1
Page
Part
21
Front Fork Assembly
22
Dellorto Carburetor No. M-2504
24
Engine Assembly Complete - PAGE 1
24
Engine Assembly Complete - PAGE 2
26
Lighting System
27
"G" Magneto Assembly No. 15257
29-1
Three Speed Primary Drive Parts
29-2
Three Speed Mounting Bracket Parts
30-1
Three Speed Transmission Parts - PAGE 1
30-2
Three Speed Transmission Parts - PAGE 2
30-3
Three Speed Transmission Parts - PAGE 3
32
Four Speed Gearbox and Clutch
34-1
Primary Drive Parts
34-2
Transmission Mounting Bracket - 4 Speed
35-1
Front Wheel
35-2
Front Brake Assembly No. M-1753
36-1
Rear Wheel
36-2
Rear Brake Assembly
36-3
Chrome Carrier "Tubular"
37
M-2512 Front Wheel Assembly Complete
38
M-2513 - Rear Wheel Assembly Complete
39-1
M-2546 Seat Assembly Complete
39-2
Brake Pedal & Linkage
40-1
Rear Suspension Assembly
40-2
Upswept Exhaust
42
Pony Master Assembly - Right Side
44
Pony Master Assembly - Left Side
46
Bronco and Stallion - Right Side
48
Bronco and Stallion - Left Side
50
Thoroughbred - Right Side (Complete)
52
Thoroughbred - Left Side (Complete)
#
PART #
NOMENCLATURE
1
12117
Ring - Piston Pin Lock
2
12128
Screw - Hex Hd Cap, 312-18 x 1.000
3
12162
Key - Square, .188 x .188 x 1.000
4
12270
Seal - Oil
5
12385
Washer - Plain .312 x .668 x .062
6
12296
Ball - .218 Diameter
7
12317
Seat - Valve Spring
8
12318
Keeper - Valve Spring Seat
9
15336
Head - Engine, Motorcycle H.C.
10
1271
Screw - Hex Hd Cap, .312-18 x .750
12
12344
Plug - Spark (Champion J-7)
13
15174
Screw - Hex Hd Cap, .312-18 x 2.750
14
12394
Valve - Exhaust
15
12396
Bearing - Tapered Roller
16
12522
Body - Oil Pump
17
12523
Tappet - Valve
18
12524
Axle - Camshaft
19
12537
Rod - Oil Pump
20
12554
Shim - Bearing ( .002, .005, .010 and .020)
21
12556
Gasket - Engine Base
22
12558
Gasket - Bearing
23
12559
Washer - Connecting Rod Bolt Lock
24
12561
Screw - Hex Hd Cap, .312-24 x 1.500
25
12566
Spring - Oil Pump
26
12567
Screen - Oil Pump
27
12568
Retainer - Oil Screen
28
15429
Piston - Oil Pump - Complete
29
12570
Retainer - Oil Pump Ball
30
12712
Spacer - Rubber
31
12600
Piston (.010, .020, .030, .040, .050, .060 oversize & semi-finished)
32
12601
Pin - Piston (.003, .005, .010 oversize)
33
12616
Pump Assembly - Oil (complete)
34
12620
Spacer - Cylinder Head Bracket
35
12624
Ring - Piston Compression (.010, .020, .030, .040, .050 & .060 oversize)
36
12625
Ring - Piston Oil (.010, .020, .030, .040, .050 & .060 oversize)
37
12320
Head - Engine, Motorcycle, Standard
38
12650
Bearing (pair) - Connecting Rod (.010, .020, .030 undersize)
39
12693
Rod Assy. - Connecting (complete - std. .010-.020)
40
12694
Rod - Connecting (includes cap screws and lock washers only)
41
12712
Grommet - Breather Tube
42
12752
Plug - Drain, .250 N.P.T.
43
12753
Valve - Intake
44
12758
Spring - Valve
45
12759
Crankcase - Motorcycle
46
12774
Screw - Hex Hd Cap, .312-18 x 1.250
47
15430
Base - Engine, 4-Speed
15198
Base - Engine, 3-Speed
48
15218
Cap - Filler Pipe
49
15251
Crankshaft
50
15252
Camshaft Only - For 5, 9 1/2 & 10 1/2 HP Models
15304
Camshaft Assy. Complete - Includes 15252 Camshaft, 15230 Gear-Micarta, 15328 Wire, 15327 Screws & 12403 Washers
15585
Camshaft Only - "Highlift" - Stallion & Thoroughbred Models
15586
Camshaft Assy. - "Highlift" - Includes 15585 Camshaft, 15230 Gear-Micarta, 15328 Wire, 15327 Screws & 12403 Washers
51
15253
Gasket - Cylinder Head
52
15257
"G" Magneto Assy. Complete
53
15267
Plate - Breather
54
15268
Cover - Valve (one mounting hole)
55
15271
Support - Bearing
56
15275
Flapper - Breather Valve
57
15276
Staple
58
15285
Seal - Oil
59
15303
Gasket - Valve Cover Plate (one mounting hole)
60
15311
Plate Assy. - Stator
61
15330
Pipe - Filler
62
15331
Screw - Hex Hd Cap, .312-18 x 3.250
63
15332
Washer - Plain, .438 x 1.188 x .125
64
15333
Washer - Lock, .438 x .750 x .094
65
15334
Screw - Hex Hd Cap, 438-20 x 1.000
66
2358
Washer - Lock
67
2358
Screw - Flat Hd, .312-18 x 1.000
68
15337
Shim - Camshaft End Play Obtainable in .005, .007, .010 & .015
69
15427
Plug - Expansion
70
12755
Gasket - Carburetor
71
12603
Gasket - Exhaust
72
15574
Bolt Set - High Compression Head 6-12774 - Screw Hex Hd, .312-18 x 1.500 Ht - 2-15174 - Screw Hex Hd, 312-18 x 2.750
73
15578
Bolt Set - Std. Compression Head 6-12186 Screw - Hex Hd .312-18 x 1.250 2-12386 Screw - Hex Hd .312-18 x 2.500
74
15592
Dip-Stick - Used July 1961