Four Speed Gearbox and Clutch
Page
Part
21
Front Fork Assembly
22
Dellorto Carburetor No. M-2504
24
Engine Assembly Complete - PAGE 1
24
Engine Assembly Complete - PAGE 2
26
Lighting System
27
"G" Magneto Assembly No. 15257
29-1
Three Speed Primary Drive Parts
29-2
Three Speed Mounting Bracket Parts
30-1
Three Speed Transmission Parts - PAGE 1
30-2
Three Speed Transmission Parts - PAGE 2
30-3
Three Speed Transmission Parts - PAGE 3
32
Four Speed Gearbox and Clutch
34-1
Primary Drive Parts
34-2
Transmission Mounting Bracket - 4 Speed
35-1
Front Wheel
35-2
Front Brake Assembly No. M-1753
36-1
Rear Wheel
36-2
Rear Brake Assembly
36-3
Chrome Carrier "Tubular"
37
M-2512 Front Wheel Assembly Complete
38
M-2513 - Rear Wheel Assembly Complete
39-1
M-2546 Seat Assembly Complete
39-2
Brake Pedal & Linkage
40-1
Rear Suspension Assembly
40-2
Upswept Exhaust
42
Pony Master Assembly - Right Side
44
Pony Master Assembly - Left Side
46
Bronco and Stallion - Right Side
48
Bronco and Stallion - Left Side
50
Thoroughbred - Right Side (Complete)
52
Thoroughbred - Left Side (Complete)
#
PART #
NOMENCLATURE
1
G-1-2
Shell - Gear Box
2
G-2-6
Case - Kickstarter
3
G-3-2
Cover - Kickstarter Case
4
G-5-3
Washer - Joint, Gear Box
5
G-5-4
Washer - Joint, Kickstarter Case
6
G-6-2
Driving Gear - 28 Teeth
7
G-7-2
Layshaft Pinion - l8 Teeth
8
G-8-1
Third Gear - Mainshaft, 25 Teeth
9
G-9-1
Third Gear - Layshaft, 21 Teeth
10
G-10-2
Second Gear - Mainshaft, 22 Teeth
11
G-11-2
Second Gear - Layshaft, 24 Teeth
12
G-12-2
First Gear - Mainshaft, 17 Teeth
13
G-13-2
First Gear - Layshaft, 29 Teeth
14
G-18-2
Mainshaft
15
G-19-2
Layshaft
16
G-20-1
Ratchet Pinion
17
G-21-2
Driving Ratchet
18
G-22-1
Kickstarter Quadrant
19
G-23-1
Kickstarter Spindle
20
G-24-2
Quadrant Spindle
21
G-25-2
Quadrant
22
G-27-2
Cam Spindle
23
G-28-1
Cam
24
G-29-4
Fork Spindle, Complete (Layshaft) 1 pc.
25
G-29-6
Fork Spindle, Complete (Mainshaft) 1 pc.
26
G-31-24
Driving Sprocket - 19 Teeth
27
G-32-2
Clutch Cam (Fixed)
28
G-33-3
Clutch Cam (Adjustable)
29
G-34-2
Chain Wheel
30
G-35-2
Mainshaft Sleeve
31
G-36-5
Clutch Case
32
G-37-5
Clutch Center
33
G-38-2
Spring Plate
34
G-39-1
Clutch Plate - Plain (Thin) Obsolete
35
G-39-4
Clutch Plate - Plain (Thick)
36
G-40-12
Insert Plate - Clutch
37
G-41-5
Clutch Inserts - Fabric (96 Per Set)
38
G-42-3
Cam Plunger
39
G-42-2
Spring Cups
41
G-44-8
Foot Changer Lever (Straight)
43
G-47-1
Foot Change Indicator
44
G-48-1
Rubber - Foot Change Lever
45
10-2-2
Bolt - Foot Change Lever
46
10-4-1
Bolt - Kickstarter Lever
47
11-2-1
Nut - Foot Change Lever Bolt
48
11-2-2
Nut - Adjuster Stud
49
11-2-3
Nut - Cam Spindle
50
11-4-1
Nut - Kickstarter Lever Bolt
51
11-7-8
Nut - Thrust Cup
52
11-7-10
Nut - Mainshaft (Kickstarter End)
53
11-7-11
Nut - Mainshaft (Clutch End)
54
11-11-12
Nut - Driving Gear
55
12-2-1
Washer - Foot Change Lever Bolt
56
12-2-4
Washer - Clutch Cam
57
12-4-1
Washer - Kickstarter Lever
58
12-5-2
Washer - Quadrant Spindle
59
12-5-4
Washer - Oil Level Plug
60
12-7-4
Washer - Selector Spindle Cover
61
12-7-5
Washer - Lock, Mainshaft Nut
62
12-7-6
Washer - Drain Plug
63
12-7-7
Washer - Plain, Mainshaft Nut
64
12-8-8
Washer - Layshaft Cover
65
12-10-2
Roller Race
66
12-10-3
Washer - Thin (Roller Race)
67
12-10-4
Washer - Thick (Roller Race)
68
14-2-1
Adjuster Stud
69
14-2-3
Screw
70
14-2-4
Screw
71
14-2-5
Screw
72
14-2-6
Screw
73
14-2-10
Screw
74
16-1-4
Cotter Pin - Selector Spindle Peg
75
16-1-5
Cotter Pin - Cam Dowel
76
17-3-2
Steel Ball, 5/16" Dia.
77
18-2-1
Rollers - 24 Per Set
78
19-7-3
Bushing - Ratchet Pinion
79
19-8-13
Bushing - Driving Gear
80
19-8-14
Bushing - Layshaft First Gear
81
19-8-15
Bushing - Layshaft Second Gear
82
19-8-15
Bushing - Mainshaft Third Gear
83
20-3-1
Bushing - Quadrant Spindle
84
20-4-1
Bushing - Cam Spindle (Inner)
85
20-4-2
Bushing - Foot Spindle (Outer)
86
20-7-1
Bushing - Layshaft (Clutch End)
87
20-7-2
Bushing - Kickstarter (Inner)
88
20-7-3
Bushing - Layshaft (Kickstarter)
89
20-8-9
Bushing - Quadrant Spindle (Outer)
90
20-8-14
Bushing - Kickstarter (Outer)
91
21-5-1
Plug - Oil Level
92
21-7-5
Plug - Drain, Gearbox
93
21-10-1
Plug - Filler, Gearbox
94
25-7-3
Thrust Cap
95
27-4-2
Oil Seal - Foot Change Indicator
96
27-7-4
Oil Seal - Selector Spindle
97
27-7-5
Oil Seal - Kickstarter Spindle
98
27-12-2
Oil Seal - Driving Gear
99
28-12-16
Collar - Sprocket Spacing
100
28-12-45
Locating Piece-Kickstarter Case Cover
101
29-2-4
Rivets - Chainwheel
102
31-11-1
Ring - Bearing Retaining
103
31-12-2
Ring - Bearing Retaining
104
35-1-1
Dowel - Clutch Cam Retaining
105
35-1-2
Dowel - Layshaft Bushing
106
35-1-6
Pin - Foot Change Lever Rubber
107
35-2-1
Pin - Kickstarter Spring
108
35-2-2
Peg - Cam Locating
109
35-2-6
Peg - Quadrant Drive
110
35-3-1
Peg - Selector Spindle
111
35-3-2
Dowel - Gearbox & Kickstarter Case
112
35-3-4
Dowel - Clutch Cam
113
36-2-1
Spring - Cam Plunger
114
36-2-3
Spring - Clutch Cam
115
36-4-1
Spring - Oil Seal
116
36-6-1
Spring - Clutch
117
36-8-1
Spring - Kickstarter
118
36-8-2
Spring - Ratchet Pinion
119
36-8-3
Spring - Return, Secondary
120
36-11-1
Spring - Return, Primary
121
37-3-4
Clutch Rod
122
38-7-1
Bearing - Mainshaft
123
38-11-1
Bearing - Driving Gear
124
39-12-1
Housing - Oil Seal, Driving Gear
125
12-11-2
Washer - Lock
126
12-7-22
Washer - Lock
127
M-1377-4
Clutch Plate - Coropreme
128
11-4-3
Nut
129
12-4-3
Washer
130
12-6-4
Washer - Lock
131
G-45-2
Pedal
132
G-43-8
Lever
134
21-10-3
Plug Inspection
135
12-10-5
Washer Inspection Plug
* G-29-2 Selector Fork Only (Old Style)
* G-30-2 Spindle - Selector Fork (Old Style)
NOTE! SEE 3-Speed PARTS LIST FOR STANDARD KICKSTARTER ASSEMBLY